Air-to-Air Heat Pipe Heat Exchanger

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Air-to-Air Heat Pipe Heat ExchangerFeatures:

  • Energy cost savings over 40%, cold or hot climates
  • No cross-contamination between isolated airstreams
  • Economically Improves Indoor Air Quality
  • Quick return on investment from energy savings
  • Reduce Heating or Cooling Requirements
  • Totally passive, no moving parts or system maintenance
  • Engineered efficient & compact design

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 Areas of Applications: Dedicated Outside Air Facilities following ASHRAE 90.1 installation recommendations

  • Hospitals & Healthcare Facilities Air-to-air Heat Pipe Heat Exchanger
  • Government Facilities Labs (no cross contamination)
  • Municipal Garages (explosive atmospheres maybe present)
  • Theaters
  • Fitness Centers
  • Universities
  • Condos/Hotels
  • Food & Restaurant Facilities

Optimize Your Dedicated Outdoor Air Installations

Reduce Overall HVAC System Heating and Cooling Requirements: Size of the heating and/or cooling systems can be downsized based on our Air-to-Air heat pipe heat exchanger performance efficiency. Expensive heated or cooled air leaving a facility can now be safely recovered and passively transferred to boost HVAC systems performance.

Meet Standards & Codes: ACT’s Heat Pipe Heat Exchangers enable HVAC system designers to meet ASHRAE Standards 62.1 and 90.1, increasing building comfort while saving the building owner thousands of dollars per year.

Easily Specified: ACT-HP-AAHX Series Heat Pipe Heat Exchangers feature a thin planner profile construction. The slim profile provides ease of installation in new or existing AHU equipment, industrial or commercial energy applications. Multiple, individually sealed high capacity heat pipes offer reliable lifetime performance. Each installation is sized for optimized performance for the highest practical Btu/hr transfer between air streams.

Care and Operational Costs: Since our Energy Recovery systems are totally passive (zero external electrical power to operate), your energy saving add up year after year. There are no periodic maintenance requirements are needed for typical operating conditions other than keeping the heat pipe coils free of dust and debris.

Air-to-Air HP Spec

Everything you need to know about Air-To-Air Heat Exchangers (AAHX)

What is an AAHX? 

AAHX is an Air-to-Air Heat Pipe Heat Exchanger.  These are typically used in applications where there is a ducted exhaust stream.  Air that is exhausted from a building, to maintain favorable indoor air quality, has been cooled (summer) or heated (winter) to the typical space temperature of 70 to 75°F.  This exhaust stream and an AAHX can be used to precool or preheat the incoming, outside make-up air.  In the summer, when the temperature outside is above the 75°F exhaust stream temperature, the AAHX will precool the outside air. In the winter, when the temperature outside is less than the 70°F exhaust stream temperature, the AAHX will preheat the outside air by exchanging energy in the AAHX.

What does AAHX effectiveness mean?

The effectiveness of an air-to-air heat pipe heat exchanger is the ratio of the energy transferred versus the maximum possible amount of energy that could be transferred for the conditions that it is exposed.  For sensible only devices like heat pipe heat exchangers, the effectiveness is typically reported as temperature effectiveness.  For a typical occupied building application, the outdoor air, required for ventilation, may be entering at 90°F and the temperature of the exhaust air is 75°F.   The maximum temperature difference is 90-75 = 15°F.

In an AAHX application, the flow rate through the precool coil and reheat coil are typically nearly equal, although they do not have to be.  In fact, most building ventilation application will have more outside air versus exhaust air because some air is lost through non-ducted exhaust, like doors and windows, bathroom fans, etc.  The effectiveness of the streams are corrected for the dissimilar flow rates by a ratio of the flow rate of the side being evaluated divided by the smaller of the two flow rates.

Let’s look at an example.  Outside air at 90°F is being pulled into the building at 10,000 CFM and is being precooled to 80°F by the AAHX.  Exhaust air at 75°F is being vented from the building at 8000CFM.  Therefore, 90-75=15°F is the maximum possible temperature difference that could be achieved.  The actual temperature difference of the precooled air is 90-80=10°F.  So, the temperature effectiveness of the outside air stream is (10,000/8,000) x (90-80)/(90-75) = 83.3%.   The exhaust air temperature will be 83.3% = (8,000/8,000) x (X-75)/(90-75) or X=87.5°F.

Is a higher effectiveness AAHX better than a lower effectiveness AAHX?

For applications trying to achieve maximize energy recovery, the adage that “more is better” is true.  For example, in the most common application of AAHXs, energy recovery from of the building ventilation air stream, maximum recovery is best.  Therefore, AAHXs are typically 6, 8 or 10 rows deep of heat pipes.  The choice of rows depends on cost considerations and the ability to overcome the additional pressure drop on the system.

How can an AAHX be controlled?

AAHXs, like all heat pipe heat exchangers rely on gravity to return the refrigerant liquid from the condenser (cool) end of the heat pipe heat exchanger to the evaporator (warm) end.  In a horizontal application where the ducts are side by side, if the AAHX is perfectly level, it will work in both directions; however, if the heat pipe is out of level by even the smallest amount the liquid will only flow by gravity in one direction rendering it useful in only one season.

To address this and to achieve a method of control, a tilting mechanism is often supplied with the AAHX.  The AAHX casing at the bottom center is designed with a hole that accepts a nominally 1” diameter shaft.  The shaft is mounted onto a strong base plate made of steel channel through a pillow block bearing.  A secondary, stationary casing is built off of the base plate approximately 4 to 6 inches larger than the coil casing.  Flexible duct connectors are used to connect the tilting coil to the stationary frame, maintaining the zero cross contamination seal.  An electric actuator is used to tilt the AAHX approximately one inch up and down.  In summer, it is tilted such that the outside air stream is low and in the winter it is tilted so that the exhaust stream is low.  Modulating the tilt can be used anytime to disable the heat exchanger.  Often this feature is used to defrost a coil that has frozen in very cold conditions.

What is a Split Loop Thermosyphon AAHX?

In a split loop thermosyphon (SLT) type design, precool and reheat coils are not one continuous flat slab with a center divider.  In fact the two coil sections may be separated by many feet and/or oriented at an angle to each other.  In a SLT AAHX, the ½” diameter coil tubes are rotated 90°, such that the coil tubes are vertical.  Each row of vertical tubes is brazed into a top and bottom manifold.  The top manifold is a vapor tube that will transfer the evaporated vapor from the precool coil to the reheat coil.  The bottom manifold is a liquid tube that will return condensed liquid from the reheat coil to the precool coil.  The reheat coil is placed slightly above the precool coil such that liquid can be returned by gravity. As the liquid boils in the precool coil, the vapor generated naturally rises and travels toward the reheat coil to condense and complete the loop.

Control is simple and cost effective by placing a refrigerant grade, actuated ball valve in the vapor line between the precool and reheat coils.  Closing the valves stops the flow of vapor, essentially shutting down the SLT. Valves can be added to all or just some of the coil circuits to shut down various proportions of the unit for more complete control.

Are there any limits to the design of a Split Loop Thermosyphon AAHX?

Split loop thermosyphons rely on the boiling of the refrigerant in the vertical tubes to keep the entire length of the tube wet with fluid, ready for evaporation.  If the tubes are too long, gravity prevents the boiling action from splashing liquid to the higher region of the tubes.  These regions are no longer effective for evaporative heat transfer.  Therefore, SLT are limited to about 36” of fins in the vertical direction.  If more than that is required, the units are stacked.

Are there any online selection tools to help design a AAHX?

ACT’s online AAHX selection tool / calculator can be used to design and evaluate the performance of an AAHX subjected to various conditions.  It can be found at www.1-ACT.com/HVAC/AAHX.  No login or account setup is required.  Simply enter the dimensions of the coil (finned height and finned length), flow rates, entering air conditions, and one desired leaving air temperature.  Press the calculate bottom.  The results are available as a .pdf or you can submit the result to ACT for review.  You can also put the calculator into “rate mode” and fix the number of rows and the fins per inch to see how a particular design will operate under various conditions.

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