Pumped Two-Phase Quality Sensor

Pumped two-phase (P2P) cooling systems are a commonly used thermal architecture that offers significant performance benefits over single-phase systems such as higher heat transfer coefficients and reduced fluid flow rates. A major challenge seen by P2P systems is the desire for optimal steady-state operation despite transient changes in heat load, which can be mitigated by sensing the quality of the two-phase flow present in the system. ACT has developed a novel, capacitance-based P2P quality sensor capable of registering across a quality range of 0 to 1 with a high degree of accuracy. The developed sensor solution is non-invasive as it allows the fluid to flow through without additional pressure drops or other flow disturbances. It is a simple and robust design, which is inexpensive and scalable to various tube diameters and working fluids.

Advanced P2P Evaporator

Pumped Two-Phase (P2P) systems are known for their ability to transport high heat loads by evaporating and condensing a coolant that flows through channels adjacent to the heat source. These systems rely on flow boiling, which has a limitation on the maximum heat flux achieved and can be affected by flow instabilities. Capillary systems, another thermal architecture, also rely on evaporation but from wicked structures rather than flow channels. In such devices, they can achieve heat fluxes as high as 1000W/cm² but are limited by the liquid supply to the wick. ACT’s Advanced P2P Evaporator, referred to as the Hybrid Evaporator, merges the benefits of mechanically pumped systems with those related to capillary evaporation from wicked structures. This combination results in a thermal management system capable of addressing high heat fluxes and transporting high heat loads, thereby outperforming existing two-phase systems. Recently, ACT has demonstrated significant size, weight, and power (SWaP) reduction when switching from a channel-cooled P2P system to a Hybrid P2P system.

Publications:

1. Ellis, M., Seber, E., Shaeri, M.R., and Kaviany, M., “Pumped, Hybrid Two-Phase Cooling System for High Heat Flux Electronics,” 8th Thermal and Fluids Engineering Conference, American Society of Thermal and Fluids Engineers, 2023

2. Shaeri, M.R., Bonner, R.W. III, Ellis, M.C., Seber, E.K., and Demydovych, M.V., “Heat Transfer Device Having an Enclosure And A Non-Permeable Barrier Inside The Enclosure,” US Patent 11,408,683

3. Shaeri, M.R., Bonner, R., and Ellis, M., “Thin Hybrid Capillary Two-Phase Cooling System”, International Communications in Heat and Mass Transfer, 2020.

Gas Temperature Measurements Through Broadband Femtosecond Nitric Oxide Laser-Induced Fluorescence

Advanced Cooling Technologies (ACT), in collaboration with Texas A&M University, has helped demonstrate a novel method for measuring gas temperature using broadband femtosecond (fs) laser-induced fluorescence (LIF) of nitric oxide (NO). This non-intrusive technique, proven effective in both controlled heating and plasma environments, uses the LIF signal ratio at 225 nm and 227 nm to accurately determine gas temperature, even under variable and unknown conditions. The fs laser approach offers improved spatial resolution, robustness to pressure variations, and high sensitivity—making it a powerful diagnostic tool for studying low-temperature plasmas and validating fluid and chemical models. This advancement reflects ACT’s continued commitment to enabling innovation in plasma diagnostics and thermal technologies.

Publications:

1. Mruthunjaya Uddi. “Temperature Measurements through Femtosecond Nitric Oxide Laser-Induced Fluorescence.” AIAA SciTech (2025)

Talk to the Thermal Experts
We’re here to help! Tell us about your thermal challenge in the form below.
Contact ACT Today